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Series 500 and 550 Aluminum Pipe Railings

Will meet ADA and Building Codes when properly specified and installed.

New: Online Quick Quote Tool For Aluminum Pipe Railing

Series 500 Aluminum Pipe Railing

Series 500 and 550 PIpe Railing

Assembly and Applications

Applications and Photo Gallery

Series 500 & 550 Components
   

Aluminum Non-Welded Pipe Railing is especially designed to utilize all the advantages of aluminum; where strength, durability and no-paint maintenance is a key factor.

Highest quality aluminum extrusions and castings are used with concealed fasteners, offering a smooth finish making it the finest contemporary railing design available on the market today.

  • Consider the Advantages: No rusting - No painting
  • Unlimited designs
  • Easy fast installation without welding
  • Durable and functional design
  • Strong and decorative
  • Saves on installation and maintenance labor

Eight smart, decorative finishes add a distinctive touch to any building. Whether baked-on enamel or anodized, these finishes are guaranteed to endure for years of continued service and maintenance-free beauty.

Alulminum Pipe Railing 

Series 500 Non-Welded Pipe Railings may be used for: ADA Ramps · Condominiums · Industrial Buildings · Stores · Waste Water Treatment Plants · Nursing Homes · Municipal Buildings · Schools · Office Buildings · Motels · Churches · Hospitals · Factories · Amusement Parks · Restaurants · Swimming Pools · Cafeterias · Residential

Series 500 and 550 Aluminum Pipe Railings

Assembly and Applications

Series 500 and 550 Part Assembly and Applications

General Railing Assembly
New: Get an immediate quote online

Series 500 Post Assembly 

Components are easily assembled without welding by:
  • mechanical fasteners at intersections and
  • epoxy structural adhesive at splice joints.  

Post and top rails are designed to run in continuous lengths, resulting in a system that is stronger than one with a cast tee and cross connections, and a continuous smooth top rail surface.  Pipe rail assemblies up to 24 feet can be shipped factory assembled or knocked down for reassembly.

Assembly of Aluminum Pipe Rail 

 

Mounting Options

Non-welded pipe railing can be:

 

basemtg.gif (2427 bytes)grouting.gif (9664 bytes)

Embedded in concrete and grouted,

floorflange.gif (6924 bytes)

mounted on platforms with base flanges,

sidemountflange.gif (5368 bytes)

or side-mounted with facia flanges.

Tee Fittings

tee fittings for aluminum pipe 

Tee fittings are attached to the post by a self-tapping, stainless steel, hexagon head screw with lock washer that is threaded into the tubular post.

 

When two 90º tees are located directly opposite each other to form a cross, a stainless steel through bolt, lock washer and locknut are used.

Components

Technical Information

Aluminum Non-Welded Series 500 Pipe Railing and Series 550 Pipe-Picket Railing are especially designed to utilize all the advantages of aluminum, where strength, durability and no-paint maintenance are key factors. Highest quality aluminum extrusions and castings are used with concealed fasteners, offering a smooth finish, making it the finest contemporary design available on the market today.

Components are easily assembled, without welding, by mechanical fasteners at intersections and by epoxy structural adhesive at splice joints. A wide range of fittings with continuous post and rails will fit practically any application.

Factory assembled railings are made to your exact specifications resulting in further on-site fabrication savings. Special curves or pipe radius can easily be fabricated to fit your job. Pipe-Picket Railing utilizes 3/4" Round Pickets located on 6" or 4-1/2" centers.

Posts and top rails are assembled to run in continuous lengths. This results in a system that is stronger than one with a cast tee and cross connections, and it provides a smooth top rail surface. Pipe rail assemblies up to 24 feet long can be shipped factory-assembled or knocked-down for reassembly.

TS-TECHNICAL SUPPORT
For continuous spans in excess of 40 feet, expansion joints should be provided. To make an expansion joint, one end of the spliced joint should not have structural adhesive applied so that it is free to move in or out of the pipe. If a joint is provided every 30 feet, the width of the gap should allow 1/8" expansion for each 40 degree F of expected temperature rise. All pipe railing splices should be made no more than 12" from the nearest post.

MATERIALS
All posts and rails shall be formed from extruded 6063-T6 aluminum of 1-1/2" Schedule 40 pipe size, except where there are formed elbows, whereby, 6063-T4 is used. All railing accessories shall be cast from ANSI 713 alloy. All fasteners used in the system shall be aluminum or stainless steel.

WORKMANSHIP
All pipe cuts shall be square and accurate for minimum joint-gap. Cuts shall be clean and free of chamfer, from deburring, nicks and burrs. Holes shall be drilled the proper size for a tight flush fit of rivets and screws. All post grouted in concrete must have one 1/4" diameter weep hole, 1/2" above post collar, in the plane of the rail.

RIGIDITY
Post spacing shall be contingent upon code requirements. All posts will be unspliced single pipe length. Lower rails shall be a single unspliced length between posts. All top rails shall be continuous whenever possible. All fasteners shall be tightened so that completed railing is rigid and completely free of play at joints and component attachments.

Series 500 Railing meets federal safety requirements as determined by an independent testing laboratory. Test results are available upon request.


Applications and Photo Gallery
Series 500
Railing Applications
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Series 550
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Picket Railing Design Selections

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Series 500 & 550 Components
 Get an immediate quote for an assembled railing
SA500 Color Chart
 
1-1/2" SCHEDULE 40 PIPE
ANGLE TEE
SA500
SA504
Provide Sketch with required angel (0° - 41°)

OD
t
Item
Aluminum
1.900"
.145"
SA500
Satin Anodized
1.900"
.145"
SA500A
Black
1.900"
.145"
SA500B
Dark Bronze
1.900"
.145"
SA500D
Green
1.900"
.145"
SA500G
Almond
1.900"
.145"
SA500L
Brown
1.900"
.145"
SA500N
Sandstone
1.900"
.145"
SA500S
Tan
1.900"
.145"
SA500T
White
1.900"
.145"
SA500W
Light Bronze
1.900"
.145"
SA500Z

Item
Aluminum
SA504
Satin Anodized
SA504A
Black
SA504B
Dark Bronze
SA504D
Green
SA504G
Almond
SA504L
Brown
SA504N
Sandstone
SA504S
Tan
SA504T
White
SA504W
Light Bronze
SA504Z
90° TEE
ADUSTABLE ANGLE TEE
SA502
Fastener included. Order SA526 throughbold for cross connection. Click here for assembly details.
SA505
 
Item
Aluminum
SA502
Satin Anodized
SA502A
Black
SA502B
Dark Bronze
SA502D
Green
SA502G
Almond
SA502L
Brown
SA502N
Sandstone
SA502S
Tan
SA502T
White
SA502W
Light Bronze
SA502Z
 
Item
Aluminum
SA505
Satin Anodized
SA505A
Black
SA505B
Dark Bronze
SA505D
Green
SA505G
Almond
SA505L
Brown
SA505N
Sandstone
SA505S
Tan
SA505T
White
SA505W
Light Bronze
SA505Z
WALL BRACKET
ADJUSTABLE ANGLE ELBOW
SA515
SA505
 
Item
Aluminum
SA515
Satin Anodized
SA515A
Black
SA515B
Dark Bronze
SA515D
Green
SA515G
Almond
SA515L
Brown
SA515N
Sandstone
SA515S
Tan
SA515T
White
SA515W
Light Bronze
SA515Z
 
Item
Aluminum
SA505AM
Satin Anodized
SA505AA
Black
SA505AB
Dark Bronze
SA505AD
Green
SA505AG
Almond
SA505AL
Brown
SA505AN
Sandstone
SA505AS
Tan
SA505AT
White
SA505AW
Light Bronze
SA505AZ
90° 3-WAY ELBOW
90° ELBOW
sa507
sa510
 
Item
Aluminum
SA507
Satin Anodized
SA507A
Black
SA507B
Dark Bronze
SA507D
Green
SA507G
Almond
SA507L
Brown
SA507N
Sandstone
SA507S
Tan
SA507T
White
SA507W
Light Bronze
SA507Z
 
Item
Aluminum
SA510
Satin Anodized
SA510A
Black
SA510B
Dark Bronze
SA510D
Green
SA510G
Almond
SA510L
Brown
SA510N
Sandstone
SA510S
Tan
SA510T
White
SA510W
Light Bronze
SA510Z
135° 3-WAY ELBOW
WALL RETURN
SA522
SA519
 
Item
Aluminum
SA522
Satin Anodized
SA522A
Black
SA522B
Dark Bronze
SA522D
Green
SA522G
Almond
SA522L
Brown
SA522N
Sandstone
SA522S
Tan
SA522T
White
SA522W
Light Bronze
SA522Z
 
Item
Aluminum
SA511
Satin Anodized
SA519A
Black
SA519B
Dark Bronze
SA519D
Green
SA519G
Almond
SA519L
Brown
SA519N
Sandstone
SA519S
Tan
SA519T
White
SA519W
Light Bronze
SA519Z
90° MITER ELBOW
BOTTOM STEP POST ELBOW
SA506
SA511
Provide Sketch with Required Angle
 
Item
Aluminum
SA506
Satin Anodized
SA506A
Black
SA506B
Dark Bronze
SA506D
Green
SA506G
Almond
SA506L
Brown
SA506N
Sandstone
SA506S
Tan
SA506T
White
SA506W
Light Bronze
SA506Z
 
Item
Aluminum
SA511
Satin Anodized
SA511A
Black
SA511B
Dark Bronze
SA511D
Green
SA511G
Almond
SA511L
Brown
SA511N
Sandstone
SA511S
Tan
SA511T
White
SA511W
Light Bronze
SA511Z
RAIL ELBOW
TOP STEP POST ELBOW
SA513
Provide Sketch with Required Angle (0°-135°)
SA512
Provide Sketch with Required Angle
 
Item
Aluminum
SA513
Satin Anodized
SA513A
Black
SA513B
Dark Bronze
SA513D
Green
SA513G
Almond
SA513L
Brown
SA513N
Sandstone
SA513S
Tan
SA513T
White
SA513W
Light Bronze
SA513Z
 
Item
Aluminum
SA512
Satin Anodized
SA512A
Black
SA512B
Dark Bronze
SA512D
Green
SA512G
Almond
SA512L
Brown
SA512N
Sandstone
SA512S
Tan
SA512T
White
SA512W
Light Bronze
SA512Z
SPLICE CONNECTOR
COVER FLANGE
SA517
SA509
  Item
Aluminum SA517
 
Item
Aluminum
SA509
Satin Anodized
SA509A
Black
SA509B
Dark Bronze
SA509D
Green
SA509G
Almond
SA509L
Brown
SA509N
Sandstone
SA509S
Tan
SA509T
White
SA509W
Light Bronze
SA509Z
FLOOR FLANGE
SIDE MOUNT FLANGE
SA508
SA540
 
Item
Aluminum
SA508
Satin Anodized
SA508A
Black
SA508B
Dark Bronze
SA508D
Green
SA508G
Almond
SA508L
Brown
SA508N
Sandstone
SA508S
Tan
SA508T
White
SA508W
Light Bronze
SA508Z
 
Item
Aluminum
SA540
Satin Anodized
SA540A
Black
SA540B
Dark Bronze
SA540D
Green
SA540G
Almond
SA540L
Brown
SA540N
Sandstone
SA540S
Tan
SA540T
White
SA540W
Light Bronze
SA540Z
ANGLE FLANGE WITH POST
HEAVY DUTY BASE
SA518
SA541
 
Item
Aluminum
SA518
Satin Anodized
SA518A
Black
SA518B
Dark Bronze
SA518D
Green
SA518G
Almond
SA518L
Brown
SA518N
Sandstone
SA518S
Tan
SA518T
White
SA518W
Light Bronze
SA518Z
 
Item
Aluminum
SA541
Satin Anodized
SA541A
Black
SA541B
Dark Bronze
SA541D
Green
SA541G
Almond
SA541L
Brown
SA541N
Sandstone
SA541S
Tan
SA541T
White
SA541W
Light Bronze
SA541Z
WEDGE BASE WITH STUD
POST CAP
SA550
SA514
 
Item
Aluminum
SA550
Satin Anodized
SA550A
Black
SA550B
Dark Bronze
SA550D
Green
SA550G
Almond
SA550L
Brown
SA550N
Sandstone
SA550S
Tan
SA550T
White
SA550W
Light Bronze
SA550Z
 
Item
Aluminum
SA514
Satin Anodized
SA514A
Black
SA514B
Dark Bronze
SA514D
Green
SA514G
Almond
SA514L
Brown
SA514N
Sandstone
SA514S
Tan
SA514T
White
SA514W
Light Bronze
SA514Z
WALL PALTE - With Adjustable Brackets
WALL PLATE - With Brackets
sa521
Pipe sets into bracket to adjust lengh.
SA520
Pipe sets over brackets - must have clean, precise cut.
 
Item
Aluminum
SA521
Satin Anodized
SA521A
Black
SA521B
Dark Bronze
SA521D
Green
SA521G
Almond
SA521L
Brown
SA521N
Sandstone
SA521S
Tan
SA521T
White
SA521W
Light Bronze
SA521Z
 
Item
Aluminum
SA520
Satin Anodized
SA520A
Black
SA520B
Dark Bronze
SA520D
Green
SA520G
Almond
SA520L
Brown
SA520N
Sandstone
SA520S
Tan
SA520T
White
SA520W
Light Bronze
SA520Z
3/4" PICKETS - 16' Lengh
PRE-ASSEMBLED POST DESIGN SELECTIONS
SA5
SA500 POSTS

OD
t
Item
Aluminum
.75"
.050"
SA500
Satin Anodized
.75"
.050"
SA500A
Black
.75"
.050"
SA500B
Dark Bronze
.75"
..050"
SA500D
Green
.75"
.050"
SA500G
Almond
.75"
.050"
SA500L
Brown
.75"
.050"
SA500N
Sandstone
.75"
.145"
SA500S
Tan
.75"
.050"
SA500T
White
.75"
.050"
SA500W
Light Bronze
.75"
050"
SA500Z
POSTS
A. 90° Tee
B. 90° Corner Tee
C. 90° Three Way Elbow
D. Floor Flange
E. Wall Plate
TOE BOARD
24' Lengths
4" X 1 X 1/8" Aluminum Channel
 
sa596
 
Item
Aluminum
SA596
Satin Anodized
SA596A
Black
SA596B
Dark Bronze
SA596D
Green
SA596G
Almond
SA596L
Brown
SA596N
Sandstone
SA596S
Tan
SA596T
White
SA596W
Light Bronze
SA596Z
3M SCOTCH-WELD EPOXY
ANCHOR CEMENT
3M EPOXY
Splice connections are made using a structural epoxy.
ROCKITE
SA533 Applicator Gun
SA531 Epoxy
Rockite Cement 10 lb. box RK10010
Rockite Cement, 50 lb. pail RK10051
Kwixset Cement 25 lb. box KW10401
Kwixset Cement 50 lb pail KW10402
   
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